301 Bunker Hill Drive

Aitkin, MN 56431

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(218) 927-2400

info@elemetmfg.com

Categories
Metal Fabrication

5 Tips for Reducing Metal Fabrication Costs in Your Business

Business owners always need to be on the lookout for cost-cutting tricks and strategies that won’t harm the quality of their products or services. With this need in mind, one of the areas in which both excessive costs and simple cost reductions can be most easily found is with the technical manufacturing costs that your company has for its products and infrastructure.

Metal fabrication is a common area of this in many business industries. All sorts of techniques exist for reducing metal fabrication costs if your business is involved with this process on a regular basis.

Here are five tips for considerable cost reductions in your metal fabrication regardless of your industry.

How to Reduce Metal Fabrication Costs in Your Business

1. Locate competent expert advice

A metal fabrication worker using a machine. Hiring an expert in the field helps lower metal fabrication costs.

As a starting step in reducing the costs of your metal fabrication, do your best to find a competent professional or firm that knows their business and can handle metalwork projects as efficiently as possible. Certified experts will be happy to answer all of your questions and do their best to help you smooth out your design needs in a way that meets your needs and tolerances with minimal waste or cost.

Engineers at experienced metal fabrication shops will likely know precisely how to handle certain jobs already from previous work conducted. They can use this past knowledge to suggest simplifications, design savings, and material alternatives to make your metal project cost less than you thought likely.

2. Simplify your designs and production process

Metal components made by casting techniques.

As mentioned above, by talking to metalworking experts, you can gain enormous insights into how your metal project needs might be simplified for additional savings. However, before even doing that, you can simplify your own design as much as possible and later consult on whether it’s feasible to use.

As a general rule, the simpler a metal design is, the cheaper it will be to manufacture. Thus, to cut costs, aim for simplified angled bends that offer a large inside radius compared to the thickness of the material being bent. Aiming for many cuts and small bends with large and thick metal parts will tend to cause difficulties and inaccuracy risks that increase expenses for overall production.

Another very useful simplification tip is to use as few different metal parts as absolutely necessary and to keep part sizes, thicknesses and bends as standardized as possible. The same advice applies to using all accessory components on your metal projects.

3. Choose a one-stop, highly professional metal fabrication shop

Sheet metal bending at a metal fabrication shop. Choosing a shop that offers many services can help lower metal fabrication costs.

When selecting the metalwork professionals you want to handle your project, aim for a company that meets your needs in one facility or production flow. Having to shop out different parts of your metal production to different fabricators will cost you considerably more on extra time, transport expenses, effort, and production costs. It’s much easier to work with one single fabricator.

Additionally, choose a company with enough expertise and experience with previous clients to understand your needs with minimal room for errors or misunderstandings. Even if they don’t charge you for the work of correcting any mistakes they’ve made, the time cost of having to repeat certain metalwork projects because of errors by inexperienced fabricators will result in monetary costs.

Fabricators with notably superb fabrication and design skills are also an excellent choice for saving on the cost of manufacturing your metal project regardless of its size.

4. Choose your metal types and parts sizes carefully

A metal fabrication worker usinga tool to test a piece of sheet metals' gauge. CHanging the gauge of your sheet metal can lower metal fabrication costs.

The types of materials and metals you use for your metal projects will be one of the biggest drivers of their cost. Because of this, always ask yourself: Can you use cheaper metals and parts instead of more exotic or pricey ones in any way that won’t cause you problems? If it’s possible to do so, then go for it.

When considering possible economic alternatives, always keep the following factors in mind. 

  • Whether a smaller thickness of a particular type of metal is better than a larger thickness of another one?
  • Are standard production metals with easy fabrication properties better than some exotic metal that you were initially budgeting for?

Also, try to ensure that the metal fabrication facility of your choice offers mill-direct buying options that let them negotiate for lower prices directly on your behalf. This isn’t always possible for specific projects, but manufacturers with a good relationship with their providers can be extremely useful in reducing your costs.

Finally, standard metal sheet sizes and gauges almost always cost less than custom measurements. As much as possible, avoid having to use what isn’t standard-sized or commonly used. In addition to this, the thicker and harder the metal parts you need, the more costly their milling and cutting will be. Sometimes this is unavoidable but avoid it wherever possible after careful consultation with the metal engineer of your choice about safe alternatives.

5. Choose a well-located, well-equipped fabrication shop

Exterior of Elemet Manufacturing in MN.

By choosing a fabrication shop that’s as closely located as possible to where you are, you’ll be shaving an enormous amount off the costs of shipping your finished projects back home. Ideally, working with a metal shop that’s local to your region or city will save you the most money on transport costs, but this isn’t always the case.

Suppose the local options lack a number of manufacturing options or simply don’t have the right kinds of high-end metalworking equipment for your more complex projects. In that case, it might be cheaper to find remote alternatives.

Shipping your entire finished project home from a single well-equipped one-stop-shop in another city might, in some cases, actually cost you less than jobbing out your work among multiple local fabricators or a mix of local and remote.

Lower Your Metal Fabrication Costs with Elemet Manufacturing

Elemet Manufacturing Inc offers a highly professional one-stop metal fabrication and value-added production facility for all your technical or simple metalworking needs. Contact our experienced engineers and technicians for a precise estimate of metal fabrication costs and production times. We’re fully ISO 9001:2015 certified and can professionally assess your best manufacturing options.

Categories
Metal Fabrication

The Value of One-Stop Metal Fabrication Services

At one point or another, you may have found yourself in need of some expert metal fabrication services. You may be on the lookout for a reputable business to work with professionally, or you may need a prototype produced for personal reasons. No matter your reason, having your project completed by one company rather than moving your project at each stage is the best course of action. 

There are numerous benefits to this one-stop metal fabrication process, all of which we’ll outline below. To learn more about prototyping and metal fabrication, contact the professionals at Elemet Manufacturing today. 

What Do Custom Metal Fabrication and Cutting Services Include?

First, let’s explore what these metal fabrication services entail. As part of the custom metal fabrication process, customers can expect three main steps: laser cutting, metal forming or bending, and surface finishing. Then, if additional services are needed, waterjet cutting, laser cutting, welding, or CNC machining are also offered. 

Laser Cutting Services

Laser cutting is included in one-stop metal fabrication services

Laser cutting is used for metal products and metal materials that aren’t suited to waterjet cutting. Elemet Manufacturing offers several types of this cutting service, depending on what is best for your project. You’ll work with experts to determine if using a CNC flame, Plasma, or CNC machine is best. 

Precision Waterjet Cutting Services 

Precision waterjet cutting making a star pattern in metal.

State-of-the-art water jetting services are a great asset to have when operating a one-stop shop for metal fabrication. Waterjet machines can easily cut through titanium, stainless steel, carbon steel, and aluminum. By being able to work with this many materials, customers are allowed more design and steel fabrication options. 

CNC Machining and Milling

A CNC lathe is need for one-stop metal fabrication services

If needed, Elemet Manufacturing can also offer further customization. To put it simply, a CNC machine and CNC milling take customization to a whole new level. At Elemet Manufacturing, we are proud to offer both 4-axis and 5-axis machines. These make it possible to produce complex designs that no other machine is capable of doing. These machines can produce 3D shapes, angled features, and curved surfaces, making metal fabrication services truly customizable

Welding Services

W welding MIG welding metal

Welding services are also usually offered for full-service metal fabrication services, and Elemet Manufacturing is no exception. If your project requires welding, you can choose from the following: 

  1. MIG, TIG, and Stick welding
  2. Laser welding
  3. Aluminum welding

In addition to these, Elemet Manufacturing also works with: 

  1. Titanium
  2. Steel
  3. Stainless steel
  4. Galvanized
  5. Copper
  6. Brass
  7. Aluminum

Metal Forming or Bending 

Metal bending at Elemet Mfg

This step is exactly what it sounds like: manipulating metal material into the desired form and shape by using force. This is done with state-of-the-art equipment such as the brake press. 

Surface Finishing 

Lastly, the surfaces of these metal products are “finished” by applying an e-coating or powder coating. 

What are the Benefits of Working With Just One Business? 

Sheet metal ready for metal fabrication services.

When it comes to high-quality metal fabrication services, choosing one reputable company is best for both you and your project. Let’s take a look at the benefits you’ll enjoy by doing so. 

All Work is Done Under One Roof 

For sheet metal fabrication services to be considered full-service, there needs to be both expertise and equipment to meet a wide range of metal fabrication capabilities. These include: 

  • Powder Coating
  • Swaging
  • Tube Bending
  • Punching
  • Machining
  • Welding Services
  • Forming
  • Cutting, which includes: hand sawing, plasma, laser jetting, and water jetting

Faster Production Times 

If you’re operating with a deadline, lead times are very important. A full-service company with custom metal fabrication capabilities won’t need to wait for things like metal parts or design information to be delivered for the process to start. Therefore, lead times are much shorter, and you’ll be able to get the product faster. 

Cost-Effective 

You can’t go wrong with saving money. Custom fabricated metal parts or products can become quite expensive if you take your product to a different vendor for each step. Hiring metal fabrication services that offer the full-service experience are often cheaper than hiring many vendors individually. You also don’t need to worry about any fees associated with transportation from one facility to another. 

Being an Invested Partner 

When just one company provides every step of the manufacturing process, it’s much easier to develop a good working relationship. Working with several vendors can feel overwhelming at times, and jumping from one business to the next doesn’t allow for a solid working relationship to develop. By working with one company through every step of the process, you can be sure that lines of communication are much easier to maintain. With these open lines of communications, professionals you are working with can become more invested in your project. 

End-to-end Manufacturing Production 

High-quality end-to-end manufacturing production is the best way to ensure that quality control and communication are a high priority. Think of this in terms of writing an essay. If a different person writes each paragraph of an essay, it will likely be disjointed and unclear. If one person writes the essay, there can be a clear tone, purpose, and ultimately a better final product. 

If there does happen to be any confusion during the project, it’s easy for one department to consult another to figure things out. If one vendor in New York has a question for another in China, things will undoubtedly take longer to figure out. 

The Ability to Focus on One Prototype or Large Production Runs 

Sometimes, customers will need one custom fabricated prototype. Other times, they will need a large production run to be completed. High-quality, full-service metal fabrication services can do both types of projects. 

One-Stop Metal Fabrication Services Done Right 

CNC maching metal fabrication services

Elemet Manufacturing is dedicated to bringing you precise, high-quality service. A combined force of Precision Waterjet Concepts, founded in 2002, and Aitkin Iron Works, founded in 1935, has integrated these two businesses into one powerhouse company. 

Although they are based in Aitkin, Minnesota, Elemet Manufacturing is able to serve customers nationwide by providing the best one-stop metal fabrication services. By offering welding, painting, 5-axis waterjet cutting, threading, turning, and CNC machining and milling, Elemet Manufacturing provides a truly comprehensive, professional service for anyone looking to complete a project. 

For everything you need when it comes to state-of-the-art, custom fabricated metal fabrication services, hire the experts at Elemet Manufacturing today.