301 Bunker Hill Drive

Aitkin, MN 56431

MON-FRI : 8:00am - 4:30pm

(218) 927-2400

info@elemetmfg.com

Categories
Uncategorized

Why Manufacturing Jobs Are a Great Choice for Your Career

Are you looking for a career that offers stability and the potential for growth? Manufacturing jobs can provide both. Manufacturing jobs offer a variety of roles and opportunities, from machinists and quality control engineers to project managers and assembly line workers. 

With the proper training, these positions can provide job security and a rewarding career. In this blog post, we’ll look at why a manufacturing career could be an excellent choice for your future.

If you are interested in a manufacturing position, take a look at Elemet Manufacturing. They are committed to fostering a respectful and inclusive workplace where all backgrounds are welcomed. Recruiting, developing, and managing exceptional manufacturing talent is their goal.

 

There Is a Skills Gap in the Manufacturing Industry

Entry-level manufacturing jobs are becoming increasingly accessible, making them an excellent option for those seeking to build careers in this rapidly changing industry. Working in manufacturing allows individuals to pursue career paths leading to long-term growth and job stability.

By taking advantage of the job opportunities that manufacturing offers, workers can increase their earning potential and set themselves up for successful career growth. The manufacturing industry is vital to the global economy and is expected to grow exponentially in the coming years. Despite the looming skills gap, manufacturing remains an excellent choice for those looking to start a new career or take their current one to the next level.

By recognizing the importance of manufacturing jobs and taking advantage of the training and job opportunities available, you can ensure that you’re on the path to success.

 

Manufacturing Jobs Are Well-Paying and Provide Good Benefits

G ELEMET Group

Working in the manufacturing industry can be a great way to start and build a career. With many entry-level job opportunities and promising career paths, a career in manufacturing can provide stability and financial security for years to come.

Manufacturing jobs often offer competitive pay and benefits packages. For example, Elemet Manufacturing provides Medical, Dental, and Vision Insurance, Life Insurance, Company Match to 401k Retirement Plan, Long-Term and Short-Term Disability, Monthly Catered-in Lunches & “After Hours” Events, Holiday Parties and Summer Picnic Tradition, Profit-Sharing Program, Company Paid Uniforms, Quarterly and Annual Legacy Awards, Annual Steel Toe Boot Reimbursement, and other planned employee appreciation events throughout the year.

But it’s not just about the salary also offers career growth and development opportunities. You can work in higher-level positions within the company or even move into related fields like engineering or quality control. Plus, you can gain valuable skills that will stay with you throughout your career.

The manufacturing industry has plenty of job opportunities, whether you’re just starting out or looking for a long-term career. By working in manufacturing, you can enjoy competitive salaries, good benefits, and career growth opportunities that you won’t find elsewhere.

 

Manufacturing Jobs Offer Opportunities for Career Advancement

Are you looking for a career with excellent job opportunities and room for growth? If so, a career in manufacturing may be the right choice for you. Manufacturing jobs offer more than just entry-level positions; there are career paths in various roles, such as engineering, robotics, product design, production, and logistics. In addition, as technology advances, the manufacturing industry is becoming more automated, creating new job opportunities in areas such as programming and automation.

Manufacturing jobs also offer many benefits that can help you succeed and grow professionally. For example, many employers provide specialized training, apprenticeships, and mentorship programs to help employees gain skills and experience. These programs can open the door to new positions within the company or even to opportunities at other manufacturers. Additionally, manufacturers often offer competitive salaries, comprehensive benefits packages, and incentives that can further boost your income.

Whether you are just starting your career or looking to advance your current role, a career in manufacturing can provide you with the opportunity to progress and develop. With countless job opportunities and the potential for career growth, working in manufacturing can be a rewarding choice for many people.

 

The Manufacturing Industry Is Vital to Economy

Man in the industry choosing a career in manufacturing

The manufacturing industry is a significant job creator and a key player in the global economy. It provides opportunities for entry-level and experienced workers to build careers in manufacturing. The field offers diverse job opportunities, from entry-level positions to high-level management roles. The jobs are well-paying, and the potential for career growth is excellent. Career paths in manufacturing often include job openings in production, maintenance, engineering, research and development, and management.

Working in manufacturing also allows individuals to gain skills that can be used to gain employment elsewhere. Many skills obtained in a manufacturing job, such as problem-solving and critical thinking, are highly valued by employers. In addition, many employers are willing to offer advancement opportunities, such as continuing education or training programs, that enable individuals to take their careers in new directions.

With so much potential, it’s no surprise that the manufacturing industry is essential to the global economy. By choosing a career in manufacturing, you’re helping to create jobs, stimulate economic growth, and contribute to the economy’s overall strength. So why wait? Start exploring your career options today and join the team at Elemet Manufacturing.

 

Learn More About Us

If you’re looking for a rewarding career with job security, growth potential, and good benefits, then a career in manufacturing might be the right choice. With so many job opportunities, excellent salaries, and career paths, you’ll have plenty of options. Whether you’re just starting or looking to advance in your career, there are entry-level and high-level positions in the manufacturing industry that will allow you to grow professionally. 

Contact us today or visit our website for more information and tips on growth in the manufacturing industry.

Categories
Uncategorized

The Right Sheet Metal Bending Process to Your Sheet Metal

The fact that we have metal bending tools for forming sheets into various shapes hides one of the world’s most significant innovations in engineering today. So routine is the process that we rarely think about it until we have a metal sheet and would like to craft an object out of it. 

A simple sketch by Leonardo da Vinci laid the groundwork for the sheet metal bending tools and processes that have helped mold the world we live in today. The ever-increasing demand for custom-made parts calls for ways to simply and rapidly form accurate pieces.

This article will introduce you to sheet metal bending and which type is the right one for your needs. It is a basic overview of the processes we have mastered while serving Americans through our manufacturing operations. Contact Elemet Manufacturing for more information.

 

The Process of Bending Sheet Metal

Bending is one of the most widespread forms of sheet metal fabrication. It goes by other names, such as folding and edging, flanging, press braking, and die bending. 

This process involves using force to change the shape of a piece of sheet metal. It is necessary to achieve various forms and configurations of the raw material that go on for further fabrication. Sheet metal bending is widely preferred because of its simplicity and efficiency when fabricating new products. 

Note that in sheet metal bending, only the external features of the work material will change. Other parameters, such as sheet thickness, density, or conductivity, remain unchanged upon process completion. Because metal is malleable, the sheet can undergo other shaping processes. 

Sheet Metal Bending Tools and Operations

Metal Bending Tools and Operations

The end goal of these operations is to transform the sheet metal into the shapes you desire. The difference comes in which process is used to make this transformation happen. You can apply various methods to obtain different physical characteristics and achieve the final effect. 

You’d also have to factor in material type, thickness, bend radius, bend size, and intended use of the finished product to determine which method of sheet metal fabrication best suits the purpose. Below are some of the most common bending operations you’ll encounter. 

V-Bending

AdobeStock 185701859

This is the most effortless sheet metal fabrication operation you’ll ever encounter. The process involves instruments known as a punch and a V-die. During the bending procedure, the sheet metal is placed over the V-die, and the Punch presses down onto the sheet and into the V-die. 

The outcome is a bend at the desired angle, depending on how much pressure the operation placed on the sheet metal.

This method can be classified into three operations, namely;

  • Bottoming: This operation involves pressing the Punch into the sheet metal until they come into contact with the bottom of the V-die. This means the sheet gains a new permanent structure with a definite shape and angle. 
  • Coining: The preferred method when looking for precision. Coining is capable of creating a distinguishing sheet with no spring back. 
  • Air bending: Also known as partial bending, it is a more straightforward method but less accurate. The Punch presses lightly against the sheet metal to attain the desired angle. It is prone to spring back. Thus, the bending has to compensate for the springing action once the pressure is lifted. 

Roll Bending

Metal tube fabrication - Sheet Metal Bending

This is the method to utilize when you expect curved or rolled shapes. It involves three sets of rollers, a press brake, and a hydraulic press and is superb for making cones, hollow shapes, and tubes. 

U-Bending

Here is an operation quite similar to V-bending, with the only difference being the die used. U-bending requires a U-die to perform successfully. The shape that comes out is, of course, a U. Despite its popularity, other methods are capable of providing similar outcomes. 

Wipe Bending

When seeking sheet metal with bent edges, wipe bending is the operation to enable you to achieve it. This forming process relies on a wipe die, which sandwiches the sheet metal between itself and a pressure pad. A punch will then bend the edge of the material to the desired outer radius. 

Rotary Bending

This bending operation has significant advantages over wipe and V-bending. It is a perfect operation for scratch-free outcomes. It can also bend materials into cross sections greater than 90 degrees.

Are You in Need of Sheet Metal Bending Services?

Then look no further than Elemet Manufacturing. We have been the premier manufacturing service provider for Aitkin, Minnesota, since 1935. Since then, we have spread our wings across the world, and now, we would love to partner with you.

We have a wide range of experience offering services such as waterjet cutting, CNC machining, welding, and other metal cutting and fabrication services. 

So, whether you are farming, mining, logging, or looking to craft new pieces by sheet metal bending, there’s no one better than us to help you dominate the world. If you’d like to know more about how we can serve you, don’t hesitate to get in touch with us at Elemet Manufacturing. 

 

Categories
Uncategorized

When to Use Metal Bending

The process of metal-bending is done by bending sheet metal or pipe (or an arbitrary sheet form) about a centerline, the radius of which may be fixed or variable. The rivet and blind holes are usually drilled through the circumference. The details of this operation may be varied by utilizing different bending tools.

worker operating metal press machine

What is Metal Bending?

Metal bending is a process where metal is shaped by plastically deforming it. This can be done using heat, cold, or mechanical methods. Bending is often used to create curved or angular shapes from straight metal stock.

There are many reasons why you might want to bend metal. Maybe you’re creating a piece of artwork, or perhaps you need to make a custom bracket for a machine. Whatever the reason, metal bending can be a great way to get the shape you need.

There are a few things to keep in mind when deciding whether or not metal bending is the right choice for your project. First, not all metals can be bent using this method. Second, the amount of force needed to bend the metal will vary depending on the type and thickness of the metal. Finally, metal bending can introduce stresses into the metal, weakening it, so it’s important to consider if this is an acceptable risk for your project.

If you’re still unsure if metal bending is right for you, contact Elemet Manufacturing. We will be able to help you determine if metal bending is the best option for your project.

Bending sheet metal with a hydraulic machine at the factory

How to Determine the Right Bending Shape

Metal bending is a process where metal sheets are bent into specific shapes. This can be done using various methods, including hand-held tools, presses, or hydraulic machines. The machine and method used will depend on the thickness and type of bent metal and the desired shape.

To determine the right method for your project, you’ll need to consider a few factors:

  • The thickness of the metal. Heavier gauge metals will require more force to bend, so you’ll need a sturdier machine.
  • The type of metal. Softer metals like aluminum are easier to bend than harder metals like steel.
  • The desired shape. Some shapes are easier to achieve than others. For example, a 90-degree angle is easier to achieve than a tight curve.

Once you’ve considered all of these factors, you can choose the right bending shape for your project. With the help of a professional, you can ensure that your metal bending project is completed successfully.

How to Choose the Correct Bend Width

There are a few factors to consider when selecting the optimal bend width for your project. The first is the types of materials you’re working with. If you’re bending tubing or pipe, you’ll need to consider its wall thickness. The second factor is the degree of bend you need to make. The larger the angle, the greater the force required and the wider the bend should be. Finally, think about how much space you have to work with. Wider bends take up more room than narrower ones.

With those three considerations in mind, here are some general guidelines for choosing bend widths:

  • For thin-walled tubing or pipe (under 0.040″/1mm), use a Bend Width that’s equal to the Tube/Pipe OD (outside diameter).
  • For thick-walled tubing or pipe (0.040″/1 mm and up), use a Bend Width that’s 1-1/2 times the Tube/Pipe OD.
  • For 90-degree bends, use a Bend Width at least 2 times the Tube/Pipe OD.
  • For larger angles (over 90 degrees), use a Bend Width that’s 3 times the Tube.

Manufacturing Process

In the metalworking process, bending is one of the most common ways to shape metal. Bending can be done by hand or machine, and there are various ways to bend metal, depending on the type of metal being used and the desired outcome.

Knowing when to use metal bending is an important manufacturing process. Here are a few things to keep in mind when deciding whether or not to use metal bending:

  • The type of metal being used: Some metals are more conducive to bending than others. For example, aluminum is a soft metal that is easy to bend, while steel is a harder metal that is more difficult to bend.
  • The desired outcome: What are you trying to achieve with the bending? Are you looking for a tight radius bend or a wide radius bend? This will help determine the best method for bending the metal.
  • The equipment available: Not all manufacturing facilities have the same equipment. This can limit the type of bends that can be achieved. If your facility has limited equipment, it may be necessary to outsource the bending to another facility.

CNC bending machine

Bending Force

Bending force is required to deform a material and create a new shape. The force required depends on the type of metal, its thickness, and the desired degree of bend. So, when do you need to use metal bending?

Many everyday objects are created using bending force, such as: 

  • Hairpins
  • Paperclips
  • Bicycle frames
  • Pipes

To create these objects, different levels of force are required. For example, hairpins can be made with very little force because they are made from thin wire. On the other hand, thicker materials like pipes require more force to bend. The level of force also dictates the degree of bend possible. For example, a 90-degree bend would require more force than a 45-degree bend.

If you need to create an object from metal that requires bending, consider the following factors: 

  • The type of metal 
  • The thickness of the metal
  • The desired degree of bend
  • The amount of force required

Cross sections

When it comes to working with metal, one of the most important things to keep in mind is the weight and thickness of the metal. This will largely determine which type of metal bending process best suits the job. For example, using a cross-section method may be your best bet when dealing with heavier or thicker metals.

The metal is first cut into smaller, more manageable pieces in a cross-section process. These pieces are then heated until they’re pliable enough to bend into the desired shape. Once cooled, the metal will retain its new shape. This method is often used for larger projects that require more precision and accuracy.

The Effect of Bend Radius and Thickness

When it comes to metal bending, two main factors will affect the outcome of your project: bend radius and thickness. Depending on what you’re looking to achieve, you’ll need to consider these factors to ensure a successful result.

Bend radius is the distance from the center of the bend to the outer edge of the metal. The thicker the metal, the larger the bend radius needs to be. You’ll need a smaller bend radius if you’re aiming for a tight, sharp bend. Conversely, if you want a gentle curve, you’ll need a larger bend radius.

Thickness also plays a role in metal bending. The thicker the metal, the more difficult it will be to bend. You’ll need more force to achieve the same results as thinner metal. Keep this in mind when deciding on the metal thickness for your project.

If you consider these factors when planning your metal bending project, you’ll be sure to achieve the desired results.

Types of Metal Fabrication

There are various metal fabrication processes, each with advantages and disadvantages. When deciding which process to use for a particular project, it is important to consider the job’s specific requirements, including the type of metal to be used, the desired shape and size of the finished product, and the production volume. Different types of metal bending processes include:

  1. Hot forming – Hot forming is well suited for large-scale production runs requiring consistent results. The metal is heated to its melting point before forming into the desired shape. This process can be used with most metals but is particularly well suited for working with aluminum and other soft metals.
  2. Cold forming – Cold forming is a more versatile process that can be used for both small-scale and large-scale production. In this process, the metal is formed at room temperature or below, making it ideal for working with harder metals. Cold forming is also well suited for creating complex shapes that would be difficult to create using other methods.
  3. Forging – Forging is a manufacturing process in which metal is heated and shaped using hammers or presses. This process can be used to create parts with high strength and durability. Forging can be performed using a variety of metals, including steel, aluminum, and titanium. However, it is not well suited for creating parts with very intricate shapes.

Contact us for more information or concerns, or visit our website Elemet Manufacturing.