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Aitkin, MN 56431

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CNC Machining Metal Fabrication Waterjet Cutting Welding

5 Essential Types of Manufacturing Services

Elemet Manufacturing is your go-to-market leader in advanced CNC machining services for aerospace, defense, medical, and industrial equipment manufacturers. Our cutting-edge machinery and specialized team of technicians demonstrate our excellence in precision machining and metal fabrication.

We utilize the latest technology, including 5-axis waterjet cutting, CNC milling, and metal fabrication, among others, to produce high-precision parts with tight tolerances. We provide a full spectrum of solutions in all production areas, from design to engineering and assembly, and can handle machining projects of any size or complexity. Here are the five manufacturing services available at Elemet Manufacturing; reach out to us for more information.


CNC Machining Manufacturing Services

CNC machining

CNC or computer numerical control machining uses computer-controlled equipment to produce precision-cut parts and metal components. The CNC machines operate based on programmed instructions, allowing for high accuracy and repeatability in the manufacturing process.

CNC machining controls grinders, lathes, and turning mills to cut, shape, and fabricate various metal parts and models. Machinists or CNC operators use mechanical engineering, technical drawings, mathematics, and computer programming to produce complex designs that are otherwise impossible to achieve with traditional manufacturing methods.


5-Axis Waterjet Cutting Technology

5-Axis Waterjet Cutting Technology

5-axis waterjet cutting technology is an advanced manufacturing technique that accurately cuts various materials, including metals, foam, rubber, carpet, plastic panels, glass, marble, decorative stone, and stainless steel. During the production process, the system uses a high-pressure water stream and an abrasive substance to cut through even the most rigid materials with ease.

Abrasive waterjet cutting technology cuts intricate designs with high precision and accuracy. For angular cutting, the system employs a computer-controlled cutting head that moves in five different directions, including X, Y, Z, A, and B-axes. This allows a more precise and efficient cut, as the cutting head can make contact with difficult-to-reach angles and cut through materials with greater accuracy.

Waterjet cutting technology achieves high accuracy levels and detail without damaging the material because the cutting head is adjustable to match the density and thickness of any material. The cutting system can cut through thick sheets of stainless steel without producing thermal damage or distorting the material because the high-pressure water stream cools the material as it cuts.


Precision Welding Manufacturing Services

Precision Welding Manufacturing Services

The welding process joins two or more pieces of metal by melting the base materials and adding a filler to fuse the pieces. This manufacturing technique is widely used in the construction, automotive, aerospace, and manufacturing industry. Different base metals are utilized in welding, and various welding processes can be employed to perform many types of welds to produce quality parts.

Aluminum, brass, steel, copper, stainless steel, and titanium are examples of raw metals employed in welding. Modern welding machines are multi-functional and capable of performing numerous welding operations, making them ideal for various applications.

Many types of welds are created using welding processes such as Tungsten Inert Gas (TIG), Metal Inert Gas (MIG), stick, and laser welding. Note the welding techniques used depend on the joined materials, the application, and the required weld quality.


Metal Fabrication and Cutting Manufacturing Services

Metal Fabrication and Cutting Manufacturing Services

Elemet Manufacturing offers a wide range of metal fabrication processes, including metal bending, laser cutting, and metal surface finishing, to meet client specifications. We specialize in customized precision metal fabrication solutions, from prototyping to production.

Our team uses state-of-the-art CNC press brakes and tube bending equipment to bend and shape metal with precision, ensuring that each part is consistent and accurate. We employ advanced laser cutting machines to cut through various metals, including aluminum, stainless steel, and carbon steel, for highly accurate cuts.

Elemet’s engineering/manufacturing team has the expertise and equipment to provide one-off prototypes or full-scale production runs and produce highly accurate assemblies that meet quality control specifications. We are committed to providing high-quality, customized precision metal fabrication solutions and metal parts that meet the most exacting specifications.


Complementary Manufacturing Services offered by Elemet Manufacturing

Elemet Manufacturing offers complementary surface finishing services, specifically focusing on e-coating and powder coating, both of which significantly enhance the appearance and performance of metal parts. By adding a protective layer to the metal components, these surface finishing applications help mitigate corrosion and boost durability.

Our e-coating process, also known as electrocoating, provides uniform coverage even on complex shapes, ensuring comprehensive protection against corrosion and wear. This technique uses an electrical current to deposit paint or coating onto the metal part, resulting in a high-performance finish that excels in various industrial applications.

We also specialize in powder coating services, which involve applying a free-flowing, dry powder to a metal surface. This powder is then heated or cured along the production line, forming a protective layer that is both decorative and resistant to chipping, scratching, and fading. The powder coating process provides an attractive, durable, high-quality finish that enhances the lifespan of the metal part. 


Partner With Elemet Manufacturing for All Your Machining Needs

Elemet Manufacturing employs top-of-the-line machines to provide waterjet cutting, CNC machining, precision welding, and metal fabrication and cutting services in the industry. Thanks to our high-quality welding equipment, we can work with a variety of materials, including titanium and steel.

Companies requiring metal bending, cutting, and assembly can rely on our custom metal fabrication and laser-cutting manufacturing services. Contact Elemet Manufacturing today and request an estimate of your machining project.

CNC Machining

The Top 5 Benefits of CNC Manufacturing

CNC manufacturing is a versatile technology that finds applications across numerous industries, including agriculture, aerospace, and more. It is particularly suitable for situations where accuracy, time, and cost-effectiveness are essential factors in the production of components. The art and science of CNC manufacturing are continually evolving, offering great benefits of CNC manufacturing to meet the ever-increasing demands of modern manufacturing.

CNC (computer numerical control) was first used by the United States Air Force at Wright Patterson Field in Dayton, Ohio, to mass-produce helicopter blades during WWII. Mr. John Parsons and Mr. Frank Stulen developed a process to use numerically controlled machinery to fabricate helicopter blades, prioritizing accuracy and mass production.

CNC manufacturing has come a long way since those early days. By partnering with Elemet Manufacturing, an industry leader in CNC manufacturing, you can benefit from our cutting-edge technology and expertise.

Elemet Manufacturing’s state-of-the-art CNC machines can help you meet your manufacturing needs precisely and efficiently. Learn more about the benefits of CNC manufacturing below, and then contact us today to learn more about our CNC manufacturing services.


The Cost-Effective Benefit of CNC Manufacturing

The amount of labor involved in CNC manufacturing, as opposed to traditional machining of parts, is a game-changer. Unlike traditional manufacturing processes where several highly trained employees must operate lathes, drills, and presses, a single qualified CNC machine operator can oversee the CNC manufacturing of several machines simultaneously, reducing labor costs and increasing productivity.

Additionally, CNC machines operate at higher speeds and with greater precision, resulting in faster production times and improved manufacturing timelines. These cost-saving benefits make CNC manufacturing an ideal choice for applications where speed, accuracy, and cost-effectiveness are essential factors in producing components.


The Faster Production Time Benefits of CNC Manufacturing

Production Time Benefits of CNC Manufacturing

Using CNC manufacturing eliminates the need for time to build a prototype. CNC manufacturing creates a ‘digital twin’ using the same software and technology to operate the machine and produce the part.

This significantly cuts down the production timeline, so your focus can be on the next step in your component’s construction process.

So far, we have seen money saved and a faster-produced part. If the benefits ended there, your company would already save time and money, two big factors in any industry!

Now let’s look at how much better the accuracy will be in taking your raw material and producing a finished part using CNC manufacturing methods.


The Accuracy Benefits of CNC Manufacturing

One of the most significant benefits of CNC manufacturing is its unparalleled accuracy and precision. CNC machines are designed to execute highly precise machining operations with exceptional consistency, ensuring that each component is identical to the last.

CNC machines can easily produce complex shapes, intricate designs, and tight tolerances, which can be challenging or impossible to achieve with traditional manufacturing methods.  

Additionally, CNC machines can automate various processes, reducing the likelihood of human error and minimizing the risk of defects. This accuracy and precision translate into superior-quality finished products, increased efficiency, and, ultimately, satisfied customers.

Some of your components may require intricate cuts or shapes, bringing us to another benefit of CNC manufacturing.


The Complexity Benefits of CNC Manufacturing

CNC manufacturing

In traditional manufacturing methods and machinery, intricate cuts, shapes, and textures can increase manufacturing costs. Sometimes these attributes are simply not obtainable when using traditional machinery and manufacturing.

With computer programming, CNC machines can easily create complex shapes, intricate designs, and tight tolerances, which can be challenging or impossible to achieve with traditional manufacturing methods. CNC manufacturing is the ideal machining solution if your component has intricate design details.

Now let’s turn to the safety benefits of CNC manufacturing.


The Safety Benefits of CNC Manufacturing

Firstly, safety measures implemented during CNC manufacturing reduce the risk of product defects and errors, ensuring that the finished products you receive are of high quality and meet the required specifications. 

Secondly, safer manufacturing processes minimize the risk of production delays caused by accidents or injuries, resulting in faster turnaround times for your orders. Finally, by partnering with a CNC manufacturing company that prioritizes safety, you support a responsible and ethical business that values its employees and takes the necessary steps to ensure a safe working environment.


When is CNC Manufacturing Right for You?

CNC manufacturing is an ideal choice for applications where precision and consistency are essential factors in the production of components. CNC machines can execute highly precise machining operations with exceptional consistency, resulting in components that meet tight tolerances and specifications.

Additionally, CNC machines are designed to automate various processes, reducing the likelihood of human error and minimizing the risk of defects.

For applications where flexibility and versatility are essential factors in the production of components, CNC manufacturing is again an ideal choice. Capable of executing a wide range of machining operations, from drilling and milling to turning and grinding, CNC machining is versatile and adaptable to various manufacturing requirements.

Additionally, CNC machines can be programmed quickly to produce multiple designs, allowing for greater customization and adaptability to changing manufacturing needs.


Which CNC Manufacturer is Right for You?

CNC manufacturing has evolved significantly since the US Air Force first used it to manufacture helicopter blades during WWII. Today, CNC manufacturing finds applications across numerous industries, including aerospace, automotive, medical, and more.

Its versatility and precision make it an ideal choice for applications where accuracy, consistency, and efficiency are essential factors in the production of components.

With cutting-edge technology and skilled craftsmanship, Elemet Manufacturing can help you achieve your manufacturing goals with precision and efficiency. Whether you require high-quality prototypes or large-scale production runs, their team can provide the expertise and support you need to succeed.

Contact Elemet Manufacturing today to learn more about their CNC manufacturing services and how they can help you meet your manufacturing needs.

CNC Machining

Understanding CNC Machines: What They Are and How They Work

What are CNC Machines?

CNC, or Computer Numerical Control, is a manufacturing technology that utilizes a computer program and specialized, automated tools in subtractive manufacturing processes. The term “computer numerical control” refers to the methodology used to carry out the manufacturing process rather than the specific function performed by the CNC system.

Unlike a 3D printer, which adds material on top of the material to create a “printed” item, subtractive manufacturing removes material from a blank or workpiece. 

Various factors must be considered to program the complex cuts and produce a usable and consistent product, such as the type of material used, the optimal cutting techniques, the required speed, and other relevant parameters. Elemet, a leading fabrication company, employs advanced machinery capable of operating on a broad range of axes to achieve optimal results in milling and other manufacturing processes.

The only limit to what our machines can do is your imagination. The uses of CNC machines are in fabrication, biomedical, food service, prototype creation, small business manufacturing, and large-scale industry. CNC machines can fabricate difficult-to-find mechanical parts and millstones and produce finished products for consumer use.

Computer Numerical Control

CNC machines

CNC machines use a programming language that understands the function of the various machine tools, the machined materials, and their composition and compiles them to complete the job. G-Code is the most common programming language, and machinists input each function that needs to be done as a line of code. 

The machine carries out each step as directed with extremely low margins of error and variation. Since computers can function perfectly, CNC coding is used for assembly line work, where multiple products can be nearly identical throughout the project.  


CNC machining can be performed on a broad selection of metals, including both ferrous and non-ferrous materials. Some of the most commonly used metals in CNC machining include: 

  • aluminum, 
  • brass, 
  • copper, 
  • stainless steel, 
  • titanium, and various types of steel, such as mild steel and tool steel. 

Additionally, specialty alloys like Inconel and Monel may be used for specific applications. The selection of a specific metal will depend on the required properties of the finished product, such as strength, weight, corrosion resistance, and thermal conductivity, among other factors.

Types of CNC Machine Tools

Computer numerical controlled printer, 3D milling machine and other thematic symbols.

Subtractive manufacturing involves using various cutting tools to remove material from a raw workpiece or blank. The blank is secured within the CNC machine. A series of control arms, laser guidance systems, and pre-programmed cuts and angles are used to shape the material according to the desired specifications. 

The computer controls the movement of the cutting tools to ensure precise and accurate results. By carefully removing material from the workpiece, complex shapes and intricate designs can be achieved with exceptional precision and accuracy. The selection of the specific cutting tools and parameters will depend on the type of material being machined and the required specifications of the finished product.

Here are the most common CNC machine tools.

  • Mills: Milling involves using precision routers, drills, and other cutting tools to remove material from a workpiece according to a pre-programmed course. By rotating the workpiece on an axis, the cutting arms of the mill can operate on a grid pattern, allowing for 3D subtractive fabrication.
  • Lathes: Lathes are machines that rotate blanks at high speeds while using indexing bits to remove material and shape it relative to the die and required cut. This process, also known as turning, can produce prototypes and finished products with low degrees of tolerance on various materials, including aluminum, steel, copper, bronze, brass, titanium, zinc, and wood.
  • Plasma cutters: Electrical arcs and pressurized cutting gas vaporize blank stock with precise cuts. The CNC program factors the workpiece’s metallurgical properties, speed, and dimensions to make cuts requiring minimal finishing. Plasma cutters operate at temperatures higher than the sun’s surface, and using different types of cutting gas can direct the plasma with high precision. Not ideal for temperature-sensitive materials.
  • Waterjet cutters: A precision tool, waterjet cutters use highly pressurized water jets focused through a jewel orifice, usually made of ruby or diamond. The water speed travels twice the speed of sound, and sometimes a garnet abrasive is used to affect the size and depth of the kerf or cut. The erosive properties of the water jet can cut through metal without affecting the temper or causing thermal zones, unlike plasma cutting tools. Waterjet cutters can cut plastic without melting it and glass without shattering it. Also, use waterjets to cut stones such as granite, quartz, and marble, and you can configure them to be used in commercial kitchens to cut food with high precision.
  • Lasers: A very versatile machine tool that uses focused light and cutting gasses to control kerf size and reactivity. Pulse laser cutting minimizes heat and can make cuts with minimal depth, not much larger than the beam size. Lasers cut various materials, including metal, wood, and plastics. 

Milling Machine Operation

CNC machines rely on a programming language to determine the fabrication process based on the selected tool and its operation. Skilled CNC milling operators are trained to create programs in the required programming language, which may only sometimes be G-Code, to execute the machining operations accurately. The quality of the program and operator proficiency are critical factors in determining the final product’s quality.

When performing CNC milling, various factors must be considered in determining the appropriate machining process, such as the size of the blank, required cuts, materials used, the time required to make the cuts, and the milling speed.  

CNC machines can operate with extremely high precision and low degrees of tolerance, making them suitable for a broad array of industries, including aerospace, automotive, defense, electronics, medical, and telecommunications. By ensuring that each cut is consistent, CNC machines can be utilized in both mass production and prototype building, producing high-quality and precise finished products.

Manufacturers utilizing CNC machines offer customers numerous advantages, including precision, speed, and consistency. CNC machines enable manufacturers to produce high-quality products efficiently, reducing waste and overhead costs associated with traditional manufacturing methods that require multiple machines and machinists to accomplish the same tasks.

Additionally, CNC machines offer unparalleled versatility, allowing manufacturers to perform a broad range of machining tasks with a single tool. This, in turn, results in faster turnaround times, improved quality control, and, ultimately, increased customer satisfaction.

Elemet Manufacturing offers a wide range of CNC milling machines equipped with cutting-edge technology to efficiently and effectively mill a variety of materials, resulting in high-quality finished products for our customers. For more information, or if you have questions about how to get started, visit our website and contact us today to step into the future of fabrication with CNC machines.

Waterjet Cutting

Waterjet Cutting vs Laser Cutting: A Comprehensive Comparison

Every job has the right tool to get the work done. When it comes to cutting and engraving, you probably have questions about which is better: waterjet cutting vs laser cutting. The answer isn’t simple since each high-precision cutter does the job differently. The results for both can be extremely detailed pieces that require very little or no finishing after cutting materials.

Let’s look at each type of cutter and how they work.

Waterjet Machine Cutting

A waterjet cutting system is a tool that employs high-pressure water pumped through a nozzle for cutting various materials. The system focuses the pressurized water through a jewel orifice, usually composed of a diamond or ruby. These materials are selected for their hardness and ability to withstand the high pressures and speeds generated by the water, which can often exceed the speed of sound. The system can efficiently and accurately cut a wide range of materials by directing the pressurized water through the orifice.    

The size of the cut is determined by the size of the aperture, which can be adjusted by changing to different-sized orifices. This cut size is called the kerf. The kerf is the same terminology used when using saws to cut wood, metal, or other materials. In a way, the water forced through the jet will act the same as a saw blade, especially when combined with abrasive materials in the mixing tube.

Much like how the sediment in water helps to wear down rock and soil in a river or ocean current, abrasives such as garnet are added to the pressurized water jet to essentially erode through the material to be cut, albeit in a much more precise way. Garnet is used due to its hardness and availability, as it will become part of the waste product throughout the cut.

Materials You Can Cut With a Waterjet Cutter

waterjet cutting vs laser cutting - pile of silver metal alphabet characters cutted by waterjet machine

Waterjet cutting is ideal for cutting a wide range of materials, each with various hardness. Cuts can be made from as little as a quarter inch to as thick as 3″ and above, depending on the hardness of the material.

Waterjet cutting is a non-reactive cutting method that produces burr-free edges and requires minimal post-cut finishing for a wide range of materials, including metals such as steel, aluminum, copper, titanium, and many others. However, cutting pipes using this technique is not recommended due to the loss of force caused by the space between surfaces, which can affect precision.

Laser Cutting

High precision CNC laser cutting metal sheet

Lasers are a type of amplified light that can excite materials with extremely high temperatures, often surpassing that of the sun. When focused on a material, the laser effectively burns through it, removing the kerf by evaporating the material. Several factors determine the kerf of a laser cut:

  • Focus: Much like how you would adjust a flashlight beam, the laser particles can be directed to have a broad or narrow focus. The focus determines the intensity of the beam.
  • Power: Some lasers are more powerful than others, depending on how much energy is put into the laser device. Lower power will be a “cooler” laser, but increased times with an underpowered laser can result in a loss of precision.
  • Optics diameter: Much like a nozzle, this aperture determines how broad or narrow the beam is, regardless of the focal point.
  • The angle of the beam: The polarization of light emitted through a laser is angled to determine how it reacts to materials. By changing the polarization, you can affect the intensity of the beam.
  • Speed: Laser cuts can be made over long periods or short periods. The material you are cutting, the depth, and the precision will require different speeds to do the job.
  • Gases: Much like welding and cutting, different gases can assist in cutting. As with sublimation and flame cutting, you can use oxygen to accelerate a cut. Inert gasses such as nitrogen and argon limit the chemical reaction of burning through materials, limiting the kerf to only the immediate area around the beam. 

Materials You Can Cut With a Laser

Lasers can be used to cut a wide range of metals, including steel, aluminum, copper, brass, and titanium, among others. However, the thickness and type of metal being cut will determine the laser’s power requirements and cutting speed. In addition, the use of lasers for cutting metals requires consideration of the material’s reflectivity and thermal conductivity to ensure optimal cutting performance.

Waterjet Cutting vs Laser Cutting

Laser cutting and waterjet cutting are both highly precise cutting methods used in industrial applications.

The addition of gases during fusion or sublimation cutting can significantly impact the chemical composition of certain metals, resulting in oxidation or discoloration of the material. In contrast, waterjet cutting utilizes a mechanical process of pressure and friction that produces minimal heat compared to laser cutting. 

This makes waterjet cutting an excellent option for materials that are highly sensitive to heat, ensuring that the structural integrity and other critical properties of the material remain intact during the cutting process. 

Although waterjet cutting is well-suited for thicker materials and those with varying thicknesses, it may require more extensive post-cutting finishing. In contrast, laser cutting is highly efficient, producing minimal waste and offering superior accuracy. 

While laser cutting may not be suitable for materials with highly reflective surfaces, it is a reliable and widely-used cutting method in various industrial applications. It is highly effective for cutting thin materials and intricate designs, offering superior accuracy and speed, and also produces a clean and smooth edge, eliminating the need for further finishing. 

It is crucial to consider these factors when selecting a cutting method for a specific application to ensure optimal cutting performance and prevent unwanted effects on the material being cut.

Contact Us and Learn More!

For those interested in precision cutting, Elemet Manufacturing offers a variety of machines tailored to different materials, sizes, and finishing requirements. Whether you require laser cutting, welding, fabrication, or other manufacturing needs, our team has the expertise to help you select the best tool for the job. 

We offer free estimates and a range of options to ensure you receive the most suitable and cost-effective solution for your project. Contact us to learn more about our precision-cutting services and how we can assist you in achieving your manufacturing goals.


Why Manufacturing Jobs Are a Great Choice for Your Career

Are you looking for a career that offers stability and the potential for growth? Manufacturing jobs can provide both. Manufacturing jobs offer a variety of roles and opportunities, from machinists and quality control engineers to project managers and assembly line workers. 

With the proper training, these positions can provide job security and a rewarding career. In this blog post, we’ll look at why a manufacturing career could be an excellent choice for your future.

If you are interested in a manufacturing position, take a look at Elemet Manufacturing. They are committed to fostering a respectful and inclusive workplace where all backgrounds are welcomed. Recruiting, developing, and managing exceptional manufacturing talent is their goal.


There Is a Skills Gap in the Manufacturing Industry

Entry-level manufacturing jobs are becoming increasingly accessible, making them an excellent option for those seeking to build careers in this rapidly changing industry. Working in manufacturing allows individuals to pursue career paths leading to long-term growth and job stability.

By taking advantage of the job opportunities that manufacturing offers, workers can increase their earning potential and set themselves up for successful career growth. The manufacturing industry is vital to the global economy and is expected to grow exponentially in the coming years. Despite the looming skills gap, manufacturing remains an excellent choice for those looking to start a new career or take their current one to the next level.

By recognizing the importance of manufacturing jobs and taking advantage of the training and job opportunities available, you can ensure that you’re on the path to success.


Manufacturing Jobs Are Well-Paying and Provide Good Benefits


Working in the manufacturing industry can be a great way to start and build a career. With many entry-level job opportunities and promising career paths, a career in manufacturing can provide stability and financial security for years to come.

Manufacturing jobs often offer competitive pay and benefits packages. For example, Elemet Manufacturing provides Medical, Dental, and Vision Insurance, Life Insurance, Company Match to 401k Retirement Plan, Long-Term and Short-Term Disability, Monthly Catered-in Lunches & “After Hours” Events, Holiday Parties and Summer Picnic Tradition, Profit-Sharing Program, Company Paid Uniforms, Quarterly and Annual Legacy Awards, Annual Steel Toe Boot Reimbursement, and other planned employee appreciation events throughout the year.

But it’s not just about the salary also offers career growth and development opportunities. You can work in higher-level positions within the company or even move into related fields like engineering or quality control. Plus, you can gain valuable skills that will stay with you throughout your career.

The manufacturing industry has plenty of job opportunities, whether you’re just starting out or looking for a long-term career. By working in manufacturing, you can enjoy competitive salaries, good benefits, and career growth opportunities that you won’t find elsewhere.


Manufacturing Jobs Offer Opportunities for Career Advancement

Are you looking for a career with excellent job opportunities and room for growth? If so, a career in manufacturing may be the right choice for you. Manufacturing jobs offer more than just entry-level positions; there are career paths in various roles, such as engineering, robotics, product design, production, and logistics. In addition, as technology advances, the manufacturing industry is becoming more automated, creating new job opportunities in areas such as programming and automation.

Manufacturing jobs also offer many benefits that can help you succeed and grow professionally. For example, many employers provide specialized training, apprenticeships, and mentorship programs to help employees gain skills and experience. These programs can open the door to new positions within the company or even to opportunities at other manufacturers. Additionally, manufacturers often offer competitive salaries, comprehensive benefits packages, and incentives that can further boost your income.

Whether you are just starting your career or looking to advance your current role, a career in manufacturing can provide you with the opportunity to progress and develop. With countless job opportunities and the potential for career growth, working in manufacturing can be a rewarding choice for many people.


The Manufacturing Industry Is Vital to Economy

Man in the industry choosing a career in manufacturing

The manufacturing industry is a significant job creator and a key player in the global economy. It provides opportunities for entry-level and experienced workers to build careers in manufacturing. The field offers diverse job opportunities, from entry-level positions to high-level management roles. The jobs are well-paying, and the potential for career growth is excellent. Career paths in manufacturing often include job openings in production, maintenance, engineering, research and development, and management.

Working in manufacturing also allows individuals to gain skills that can be used to gain employment elsewhere. Many skills obtained in a manufacturing job, such as problem-solving and critical thinking, are highly valued by employers. In addition, many employers are willing to offer advancement opportunities, such as continuing education or training programs, that enable individuals to take their careers in new directions.

With so much potential, it’s no surprise that the manufacturing industry is essential to the global economy. By choosing a career in manufacturing, you’re helping to create jobs, stimulate economic growth, and contribute to the economy’s overall strength. So why wait? Start exploring your career options today and join the team at Elemet Manufacturing.


Learn More About Us

If you’re looking for a rewarding career with job security, growth potential, and good benefits, then a career in manufacturing might be the right choice. With so many job opportunities, excellent salaries, and career paths, you’ll have plenty of options. Whether you’re just starting or looking to advance in your career, there are entry-level and high-level positions in the manufacturing industry that will allow you to grow professionally. 

Contact us today or visit our website for more information and tips on growth in the manufacturing industry.


Welding Procedures 101 and the Fundamentals of Welding

Welding is an engineering process by which two pieces of metal are joined together by heating them to high temperatures and fusing them into a joint. It is one of the most essential fabrication procedures with many applications in the automotive, construction, and manufacturing industries. 

Welding is increasingly benefiting from the development of modern technology – welding machines are more precise and reproduce higher quality welds than ever before. In addition, that technology allows fabrication processes to be both faster and safer. 

Technology advancements in TIG, Stick, and MIG welding procedures have refined welding, allowing for improved safety protocols, faster cycle times during production, and increased accuracy and quality control techniques in automated welding processes. The welding professionals at Elemet Manufacturing are experienced, qualified, and dedicated craftsmen ready to complete your next welding project.


Welding Procedures

Welding procedures - Welder doing welding project.

According to AWS, welding procedures are comprehensive practices and techniques in producing a weldment. A typical joint welding procedure includes detailed methods, materials, and practices that welders should employ to achieve the customer’s specified result.

The welding procedure records the elements, factors, and variables involved in creating a weldment or specific weld. Welders require these procedures in various cases to achieve the following:

  • Comply with certain codes and specifications
  • Maintain the proper dimension by controlling distortion
  • Consistently create a weldment the same way
  • Reduce detrimental metallurgical changes
  • Minimize residual stresses


Welding Procedure Specification

A welding procedure is only valuable for welding practices if its results can be tested, verified, and communicated to those who need to know. The parties involved include welding inspectors, designers, supervisors, and the welders themselves.

A welding procedure specification (WPS) is an important qualified document that communicates, in written form, the essential elements to perform a high-quality weld. It includes various requirements according to multiple codes and standards, as well as referencing relevant drawings and other documents for clarification, which describes the technical details of how you should implement a welding process. 

A qualified welder must have knowledge of the WPS and interpret all its elements in order to ensure that the work meets all necessary quality requirements. In short, this document serves as an explanation of how to reach welding objectives correctly.


Variables in Welding Procedures

Industrial woman welder teaches younger student how to weld metal with a torch

Welding procedure variables are essential components in welding techniques and operations. Welding procedures must consider not only the proper techniques specific to a joint but also the equipment and capabilities that come into play; any of these essential or nonessential variables can affect the quality of the weld.

The typical essential variables for welding procedures include:

  • The welding technique
  • Welding position
  • Method of applying process
  • Type of welding gun used
  • The welding process and its variation
  • The base metal geometry changes
  • Electrical or operational parameters involved

Other specifications that include nonessential variables are:

  • The polarity of the welding current
  • Specific details of the weld joint design
  • The travel progression
  • The use and type of weld backing
  • Size of the welding wire

The procedure write-up should include the listed variables and detail what welders should use to create the desired result. The second portion of the welding procedure will consist of the schedule of welding conditions and a list of the joint requirements.


Basic Types of Traditional Welding

Different welding procedures apply to different welding techniques. Technology has revolutionized welding, allowing it to be used in almost any environment, including under water and in the vacuum of space. Technically, welding combines two objects using molten metal and heat, resulting in a strong joint called a weld.

The three basic types of welding include:

  • Stick welding
  • Metal inert gas (MIG welding)
  • Tungsten Inert Gas (TIG welding)

Other welding variations include laser and plasma arc welding, but the three main types cover up to 90% of welding tasks globally.


Stick Welding Procedures

Stick welding, also known as Shield Metal Arc Welding (SMAW), is a technique that uses an electrode to provide the filler material and generate heat while simultaneously providing its own flux to protect the weld. This method joins two pieces of metal by melting both together at the joint. It can be used on any metals with a low melting point, such as aluminum, copper, magnesium, and mild steel. 

Stick welding has been an essential technique in many industries since it was invented due to its versatility and ability to join many different types of joints, from small beads to large fillet welds. It is the most common technique in use today due to its low equipment requirements, accessibility from suppliers, and ease of use.


MIG Welding Procedures

MIG welding is also easy to learn. The method works by feeding a filler wire on a welding torch and selecting the speed you want it to come out. It creates an arc allowing you to melt the wire directly on the joint. The resulting weld will be clean and strong. Welders prevent oxidation using gas, making it more expensive than stick welding.


Tig Welding Procedures

TIG welding is an arc welding process that involves using a non-consumable electrode and an arc with an inert shielding gas – typically argon or helium – to form the welded joint. TIG welding provides excellent versatility as virtually any type of metal, such as aluminum, stainless steel, and copper alloys can be worked on. 

The arc is created when current passes through a tungsten electrode, and filler wire is added by hand to increase the strength of the welded joint. The method allows welders to control the weld puddle and temperature to offer the best precision. Welds created by TIG welding are strong and aesthetically pleasing.


Welding Techniques That Meet Your Specifications

Today, welding is used in a broad range of industries, such as automotive, construction, manufacturing, shipping, and railroads. Highly-skilled welders create structures that power the global economy through ships, bridges, and skyscrapers. Overall, the scope of today’s welding projects is functional, efficient, and integral to driving progress in industries around the world.

Elemet Manufacturing is a first-class provider of precise welding services that can fulfill any need. With experienced and qualified craftsmen on staff, Elemet has all the necessary skills to handle any welding project, no matter the size or scope. Choose Elemet Manufacturing for your welding needs, and you can be assured that all your projects will meet or exceed your specifications.


The Right Sheet Metal Bending Process to Your Sheet Metal

The fact that we have metal bending tools for forming sheets into various shapes hides one of the world’s most significant innovations in engineering today. So routine is the process that we rarely think about it until we have a metal sheet and would like to craft an object out of it. 

A simple sketch by Leonardo da Vinci laid the groundwork for the sheet metal bending tools and processes that have helped mold the world we live in today. The ever-increasing demand for custom-made parts calls for ways to simply and rapidly form accurate pieces.

This article will introduce you to sheet metal bending and which type is the right one for your needs. It is a basic overview of the processes we have mastered while serving Americans through our manufacturing operations. Contact Elemet Manufacturing for more information.


The Process of Bending Sheet Metal

Bending is one of the most widespread forms of sheet metal fabrication. It goes by other names, such as folding and edging, flanging, press braking, and die bending. 

This process involves using force to change the shape of a piece of sheet metal. It is necessary to achieve various forms and configurations of the raw material that go on for further fabrication. Sheet metal bending is widely preferred because of its simplicity and efficiency when fabricating new products. 

Note that in sheet metal bending, only the external features of the work material will change. Other parameters, such as sheet thickness, density, or conductivity, remain unchanged upon process completion. Because metal is malleable, the sheet can undergo other shaping processes. 

Sheet Metal Bending Tools and Operations

Metal Bending Tools and Operations

The end goal of these operations is to transform the sheet metal into the shapes you desire. The difference comes in which process is used to make this transformation happen. You can apply various methods to obtain different physical characteristics and achieve the final effect. 

You’d also have to factor in material type, thickness, bend radius, bend size, and intended use of the finished product to determine which method of sheet metal fabrication best suits the purpose. Below are some of the most common bending operations you’ll encounter. 


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This is the most effortless sheet metal fabrication operation you’ll ever encounter. The process involves instruments known as a punch and a V-die. During the bending procedure, the sheet metal is placed over the V-die, and the Punch presses down onto the sheet and into the V-die. 

The outcome is a bend at the desired angle, depending on how much pressure the operation placed on the sheet metal.

This method can be classified into three operations, namely;

  • Bottoming: This operation involves pressing the Punch into the sheet metal until they come into contact with the bottom of the V-die. This means the sheet gains a new permanent structure with a definite shape and angle. 
  • Coining: The preferred method when looking for precision. Coining is capable of creating a distinguishing sheet with no spring back. 
  • Air bending: Also known as partial bending, it is a more straightforward method but less accurate. The Punch presses lightly against the sheet metal to attain the desired angle. It is prone to spring back. Thus, the bending has to compensate for the springing action once the pressure is lifted. 

Roll Bending

Metal tube fabrication - Sheet Metal Bending

This is the method to utilize when you expect curved or rolled shapes. It involves three sets of rollers, a press brake, and a hydraulic press and is superb for making cones, hollow shapes, and tubes. 


Here is an operation quite similar to V-bending, with the only difference being the die used. U-bending requires a U-die to perform successfully. The shape that comes out is, of course, a U. Despite its popularity, other methods are capable of providing similar outcomes. 

Wipe Bending

When seeking sheet metal with bent edges, wipe bending is the operation to enable you to achieve it. This forming process relies on a wipe die, which sandwiches the sheet metal between itself and a pressure pad. A punch will then bend the edge of the material to the desired outer radius. 

Rotary Bending

This bending operation has significant advantages over wipe and V-bending. It is a perfect operation for scratch-free outcomes. It can also bend materials into cross sections greater than 90 degrees.

Are You in Need of Sheet Metal Bending Services?

Then look no further than Elemet Manufacturing. We have been the premier manufacturing service provider for Aitkin, Minnesota, since 1935. Since then, we have spread our wings across the world, and now, we would love to partner with you.

We have a wide range of experience offering services such as waterjet cutting, CNC machining, welding, and other metal cutting and fabrication services. 

So, whether you are farming, mining, logging, or looking to craft new pieces by sheet metal bending, there’s no one better than us to help you dominate the world. If you’d like to know more about how we can serve you, don’t hesitate to get in touch with us at Elemet Manufacturing. 



When to Use Metal Bending

The process of metal-bending is done by bending sheet metal or pipe (or an arbitrary sheet form) about a centerline, the radius of which may be fixed or variable. The rivet and blind holes are usually drilled through the circumference. The details of this operation may be varied by utilizing different bending tools.

worker operating metal press machine

What is Metal Bending?

Metal bending is a process where metal is shaped by plastically deforming it. This can be done using heat, cold, or mechanical methods. Bending is often used to create curved or angular shapes from straight metal stock.

There are many reasons why you might want to bend metal. Maybe you’re creating a piece of artwork, or perhaps you need to make a custom bracket for a machine. Whatever the reason, metal bending can be a great way to get the shape you need.

There are a few things to keep in mind when deciding whether or not metal bending is the right choice for your project. First, not all metals can be bent using this method. Second, the amount of force needed to bend the metal will vary depending on the type and thickness of the metal. Finally, metal bending can introduce stresses into the metal, weakening it, so it’s important to consider if this is an acceptable risk for your project.

If you’re still unsure if metal bending is right for you, contact Elemet Manufacturing. We will be able to help you determine if metal bending is the best option for your project.

Bending sheet metal with a hydraulic machine at the factory

How to Determine the Right Bending Shape

Metal bending is a process where metal sheets are bent into specific shapes. This can be done using various methods, including hand-held tools, presses, or hydraulic machines. The machine and method used will depend on the thickness and type of bent metal and the desired shape.

To determine the right method for your project, you’ll need to consider a few factors:

  • The thickness of the metal. Heavier gauge metals will require more force to bend, so you’ll need a sturdier machine.
  • The type of metal. Softer metals like aluminum are easier to bend than harder metals like steel.
  • The desired shape. Some shapes are easier to achieve than others. For example, a 90-degree angle is easier to achieve than a tight curve.

Once you’ve considered all of these factors, you can choose the right bending shape for your project. With the help of a professional, you can ensure that your metal bending project is completed successfully.

How to Choose the Correct Bend Width

There are a few factors to consider when selecting the optimal bend width for your project. The first is the types of materials you’re working with. If you’re bending tubing or pipe, you’ll need to consider its wall thickness. The second factor is the degree of bend you need to make. The larger the angle, the greater the force required and the wider the bend should be. Finally, think about how much space you have to work with. Wider bends take up more room than narrower ones.

With those three considerations in mind, here are some general guidelines for choosing bend widths:

  • For thin-walled tubing or pipe (under 0.040″/1mm), use a Bend Width that’s equal to the Tube/Pipe OD (outside diameter).
  • For thick-walled tubing or pipe (0.040″/1 mm and up), use a Bend Width that’s 1-1/2 times the Tube/Pipe OD.
  • For 90-degree bends, use a Bend Width at least 2 times the Tube/Pipe OD.
  • For larger angles (over 90 degrees), use a Bend Width that’s 3 times the Tube.

Manufacturing Process

In the metalworking process, bending is one of the most common ways to shape metal. Bending can be done by hand or machine, and there are various ways to bend metal, depending on the type of metal being used and the desired outcome.

Knowing when to use metal bending is an important manufacturing process. Here are a few things to keep in mind when deciding whether or not to use metal bending:

  • The type of metal being used: Some metals are more conducive to bending than others. For example, aluminum is a soft metal that is easy to bend, while steel is a harder metal that is more difficult to bend.
  • The desired outcome: What are you trying to achieve with the bending? Are you looking for a tight radius bend or a wide radius bend? This will help determine the best method for bending the metal.
  • The equipment available: Not all manufacturing facilities have the same equipment. This can limit the type of bends that can be achieved. If your facility has limited equipment, it may be necessary to outsource the bending to another facility.

CNC bending machine

Bending Force

Bending force is required to deform a material and create a new shape. The force required depends on the type of metal, its thickness, and the desired degree of bend. So, when do you need to use metal bending?

Many everyday objects are created using bending force, such as: 

  • Hairpins
  • Paperclips
  • Bicycle frames
  • Pipes

To create these objects, different levels of force are required. For example, hairpins can be made with very little force because they are made from thin wire. On the other hand, thicker materials like pipes require more force to bend. The level of force also dictates the degree of bend possible. For example, a 90-degree bend would require more force than a 45-degree bend.

If you need to create an object from metal that requires bending, consider the following factors: 

  • The type of metal 
  • The thickness of the metal
  • The desired degree of bend
  • The amount of force required

Cross sections

When it comes to working with metal, one of the most important things to keep in mind is the weight and thickness of the metal. This will largely determine which type of metal bending process best suits the job. For example, using a cross-section method may be your best bet when dealing with heavier or thicker metals.

The metal is first cut into smaller, more manageable pieces in a cross-section process. These pieces are then heated until they’re pliable enough to bend into the desired shape. Once cooled, the metal will retain its new shape. This method is often used for larger projects that require more precision and accuracy.

The Effect of Bend Radius and Thickness

When it comes to metal bending, two main factors will affect the outcome of your project: bend radius and thickness. Depending on what you’re looking to achieve, you’ll need to consider these factors to ensure a successful result.

Bend radius is the distance from the center of the bend to the outer edge of the metal. The thicker the metal, the larger the bend radius needs to be. You’ll need a smaller bend radius if you’re aiming for a tight, sharp bend. Conversely, if you want a gentle curve, you’ll need a larger bend radius.

Thickness also plays a role in metal bending. The thicker the metal, the more difficult it will be to bend. You’ll need more force to achieve the same results as thinner metal. Keep this in mind when deciding on the metal thickness for your project.

If you consider these factors when planning your metal bending project, you’ll be sure to achieve the desired results.

Types of Metal Fabrication

There are various metal fabrication processes, each with advantages and disadvantages. When deciding which process to use for a particular project, it is important to consider the job’s specific requirements, including the type of metal to be used, the desired shape and size of the finished product, and the production volume. Different types of metal bending processes include:

  1. Hot forming – Hot forming is well suited for large-scale production runs requiring consistent results. The metal is heated to its melting point before forming into the desired shape. This process can be used with most metals but is particularly well suited for working with aluminum and other soft metals.
  2. Cold forming – Cold forming is a more versatile process that can be used for both small-scale and large-scale production. In this process, the metal is formed at room temperature or below, making it ideal for working with harder metals. Cold forming is also well suited for creating complex shapes that would be difficult to create using other methods.
  3. Forging – Forging is a manufacturing process in which metal is heated and shaped using hammers or presses. This process can be used to create parts with high strength and durability. Forging can be performed using a variety of metals, including steel, aluminum, and titanium. However, it is not well suited for creating parts with very intricate shapes.

Contact us for more information or concerns, or visit our website Elemet Manufacturing.

CNC Machining

5 CNC Milling Techniques for Your Best Designs

The tensile qualities of metal make it one of the most exacting materials to work with. This difficulty also poses a significant challenge to producing detailed and accurate components. Traditional methods just couldn’t keep up with the tighter tolerances that modern engineering calls for.

This is where CNC milling techniques come in. Today, it is among the most common metal-working industrial processes. While others, such as laser and plasma, represent cutting-edge technology, they can’t simply stand up to the capability and complexity a CNC mill can deliver.  

To best understand CNC milling techniques, let’s take a look at what it is and how to use them. When you need accurate production on complicated designs or have a fabrication issue that needs to be solved, contact Elemet Manufacturing. We provide innovative solutions for manufacturing problems of all shapes and sizes.

What is CNC Milling?

CNC milling is a machining process that uses computer-controlled rotary cutting tools to remove material from a workpiece. The milling process can be used to create custom parts and prototypes from a variety of metals and other materials.

CNC milling machines are generally more accurate and efficient than traditional machining methods, and they can be used to create complex shapes that would be difficult or impossible to produce with other methods.

CNC milling is an essential machining technology for the modern manufacturing industry.

CNC Milling Techniques

As you can expect, there are various ways in which a CNC machine can achieve the various designs you create. You begin with a computer-aided design (CAD) or 3D model of the component you want.

The software then translates the model into a machine-readable form, which the Computer Numerical Control reads. The CNC mill carries out the instructions and uses different paths and movements to achieve the product. To accomplish your goal, a CNC machine may use the following techniques. 

1. Surface or Plain Milling

As the name suggests, the CNC machine employs various tools to subtract material from the surface of the item it is machining. During this process, the mill’s rotation axis moves parallel to the work item. 

The type of tool you use depends on the outcome you are expecting to achieve. If you’re looking for a quick outcome, use a wide cutter to remove material from the workpiece quickly. The result, however, may not be the finish you are looking for. 

To get a finer finish, it’s best to utilize a tool with finer teeth. You end up using fast cutting speeds and slow feed rates. The outcome is well worth the effort. 

2. Face Milling

industrial metalworking cutting process by milling cutter

When using the face milling technique, the machine’s rotational axis will be perpendicular to the surface of the workpiece. The tool faces the workpiece face down for the express purpose of removing material from it. 

It would be best if you relied on face milling for more intricate contours with a fine finish. The results tend to be superior in comparison to plain milling because the side teeth do the cutting while the tip teeth do the surface finishing.

3. Angular Milling

The angle milling process the metal plate part by flat end mill tool.

The cutting tool in this technique faces the workpiece’s surface at an angle. If your design has angular cuts such as dovetails or grooves, then this technique will take care of them quite easily. 

If you’re using a 3-axis mill, putting different cutters should be the way to go. You can count on dovetail cutters to attain angled grooves and a conical cutting head if you’re looking for chamfering. 

4. Form Milling

Form milling is your go-to technique when you want to get radii, counters, or curves. You employ different cutting tools to achieve specific accuracy for each detail you’ve worked into your design. Therefore, you spend less time switching between cutting heads.

Done right; you can realize the non-flat cuts in a single session. The tools can help you obtain various outcomes, such as round edges and recesses. They’ll need to be the appropriate tools to attain the result you want as accurately as possible. 

5. Profile Milling

CNC Milling Techniques

For concave or convex designs, it takes a three-step process to get desirable outcomes. These are rouging, half-finishing, and final finishing. For a proper profile milling session, use round inserts for the roughing and then ball-nose end mills for the semi-finishing and finishing steps of the process.  

Do You Need Advanced CNC Machining Services?

Then look no further than Elemet Manufacturing Services. We have been a market leader in providing innovative solutions for problems facing manufacturers all over the globe. We are a joint venture between Precision Waterjet Concepts and Aitkin Iron Works that merged; we provide you with over 100 years of experience.

Not only do we provide advanced CNC machining services, but we also offer 5-axis waterjet cutting, painting, welding, and other solutions. Our combined knowledge and experience make us a manufacturing powerhouse.

Let our team solve your manufacturing problems. Get in touch with us today.

CNC Machining

When to Use CNC Milling

What Is the Metal Fabrication Process?

Metal fabrication is the process of cutting, forming, and assembling metals to create structures or individual parts. The cutting process involves using tools to remove material from the workpiece and can be done either manually or with a machine.

Welding joins two pieces of metal together and can be done using various methods such as oxyfuel welding, tungsten arc welding, and resistance welding.

CNC milling is a machining process that uses computer-controlled cutting tools to remove material from the workpiece. The metal fabrication process includes additional steps such as surface finishing, heat treatment, and assembly.

The following is a brief description of various metal fabrication processes and a more in-depth look at when to use CNC milling.

Contact Elemet Manufacturing to learn more about the wide range of metal fabrication services available, including precision waterjet cutting, welding, and CNC machining.


Metal cutting is a manufacturing technique that uses a sharp tool to remove material from a metal workpiece. You can use this method to create everything from simple objects like coins to complex pieces like car engine components.

In most cases, the metal workpiece is a sheet that is first cut into smaller pieces using a saw or laser cutter.

Once you have cut out the desired shape, the parts are welded or fastened together to create the final product. Metal cutting is an essential manufacturing technique used in many industries.


Folding requires shaping a metal surface at a specific angle. It is one of the most challenging methods of fabricating metal components. It is a technique unique from metal bending and limited by geometry and tonnage.

Intricate, acute bends are often not possible as the folding beam has to be able to reach the bend without running into other surfaces on the component. When a folding machine cannot exert enough force, that is when a press brake comes into play.

Metal folding is frequently used in the manufacturing of automotive parts, food packaging, and appliances. It is an efficient and cost-effective way to create strong and durable products.


Welding is a metal fabrication process that involves joining metal parts together by heating the materials to their melting point, which fuses them when cooled. Several different welding methods include laser welding, TIG welding, MIG welding, and stick welding.

Each method has its advantages and disadvantages, and the best choice for a particular project will depend on the material selection, the desired strength of the joint, and the budget. 


Factory Asian male worker

Machining involves removing material from a workpiece to create the desired shape or finish and is performed using various tools, including lathes, mills, and routers. Machining is generally divided into two categories: subtractive and additive.

In subtractive machining, material is removed from the workpiece, while additive machining, on the other hand, involves using 3D printing technology to build up the desired shape layer by layer. 


This method uses a drill to punch holes in metal placed beneath a die by drilling through it. The circumference of the drill must be small enough to fit appropriately through the die for the punch to be effective.

The scrap slug produced as a result of the operation may be thrown away or recycled. Slugging is another name for stopping short of punching through the metal when making things out of metal.


Shearing is when sheet metal is cut into pieces using power-driven blades. It is commonly used to cut metal plates, sheet metal, or metal tubing. Shearing is a quick and efficient way to produce parts with a high degree of accuracy.

However, it can also produce burrs and sharp edges, which you must remove before having a usable piece. Metal shearing is an important process in many industries, including automotive, aerospace, and construction.


The metal stamping process is a manufacturing method that uses dies to form complex parts from sheet metal. In contrast to punching, the goal is typically to form a shape in the metal and not punch through it.

The process can produce varied shapes and sizes and is well suited for mass production. The metal stamping process is an efficient way to create parts with complex shapes from sheet metal.


Casting is a process in which you heat metal until it liquefies and pours it into a mold. The metal takes the shape of the mold as it cools, and once it has cooled completely, you break the mold to reveal the finished product.

Casting is often used to create metal objects with complex shapes that would be difficult or impossible to create using other metal manufacturing methods. You can also use casting to produce large metal objects relatively quickly.

What is CNC Milling?

CNC milling technology

CNC (computer numerical control) milling gradually removes material from the workpiece using rotating multi-point cutting tools and digital controls. This technique creates a specific part or product tailored to the customer’s specifications.

This method can machine many materials, including metal, plastic, glass, and wood, and create a vast range of goods and parts with unique designs.

CNC milling, drilling, turning, and others are mechanical processes in which material is removed from the workpiece mechanically, such as by the actions of the milling machine’s cutting blades. CNC milling technology is one of the most dependable ways to make parts from various materials.

Benefits of CNC Milling

The most notable benefits of utilizing CNC milling technology are outlined below.


Manufacturing parts precisely to specifications is one of the main benefits of using CNC milling machines. The danger of real-time human error, common in manually run machines, is eliminated by CNC mills. 

CNC mills depend on pre-programmed computer instructions, which can be reviewed and checked for accuracy before production. You can form complex pieces accurately with tolerances as tight as 0.004mm.


Conventional milling machines may require an operator to change the cutting tools manually depending on the work required. It is time-consuming and ineffective because it allows for human error during the changeover procedure.

On standard CNC mills, rotating carousels can usually store up to 30 different tools. These instruments are automatically replaced on the spindle during machining operations, allowing you to complete cutting activities more quickly and accurately.

Automated tool changeovers and pre-programmed instructions can reduce fabrication time from days to a few short hours.

Wide Range of Material Options

CNC mills are compatible with many materials, including plastics, metals, and composites. If you have blocks of the material to mill, CNC mills will have no trouble with it.

High Rate of Production

Because CNC milling is an automated operation, the cutting tool can transition through procedure steps more quickly than humans. The actual cutting rates are limited by the design and materials used. It still creates a higher output rate than most other manufacturing methods.


CNC milling is an accuracy- and speed-oriented technique that you can use to produce parts with complex shapes. It is also relatively affordable, making it a popular choice for both prototyping and low-volume production runs.

When choosing a CNC milling service, it is important to consider the accuracy and speed requirements of the project, as well as the cost. By carefully selecting the right CNC milling service provider, it is possible to produce high-quality parts at a reasonable price.

Choose the Right Method for Your Project

Metal fabrication requires sophisticated tools and expertise. Elemet Manufacturing has developed expertise in many metal fabrication techniques for various commercial and industrial applications.

Call us today if you need more information about a specific metal fabrication method or want to know which one is appropriate for your project.